Reliable Gh1016 High Temperature Alloy Superalloy Tube Pipe for Marine Environments

• Customization: Available
• Type: Alloy Steel Pipe
• Standard: AISI, ASTM, DIN, GB
• Model NO.: GH1016
• Special Use: Wear Resistant Steel
• Application: Industry
• Welding Line Type: ERW/Seamless
• Processing Service: Bending, Welding, Decoiling, Punching, Cutting, Mo
• Certification: ISO 9001
• Technical Treatment: Cold Rolled, Welding and Cold Forming
• Transport Package: Standard Seaworthy Package
• Specification: as required
• Trademark: bolaisheng
• Origin: China

Product Description

A superalloy tube is a meticulously engineered alloy tube that can endure significant stress while offering superior oxidation and corrosion resistance. This makes it an ideal choice for demanding environments where both durability and reliability are paramount.
Nickel-based and cobalt-based superalloys are the cornerstones of high-performance materials. These superalloys are further categorized by their preparation processes into deformation superalloy, casting superalloy, and powder metallurgy superalloy. According to the strengthening methods, they are classified as solid solution strengthening, precipitation strengthening, oxide dispersion strengthening, and fiber strengthening types. Primarily utilized in manufacturing high-temperature components like turbine blades, guide blades, turbine discs, high-pressure compressor discs, and combustion chambers for aviation, naval, and industrial gas turbines, these superalloys also find applications in space vehicles, rocket engines, nuclear reactors, and energy conversion devices such as coal conversion systems. Their versatility extends to petrochemical equipment and more, making them indispensable in advanced engineering.

High Temperature Alloy Pipe Manufacturing Process

The manufacturing process for high-temperature superalloy pipes is intricate and precise. Alloys with minimal or no aluminum and titanium are typically smelted using electric arc furnaces or non-vacuum induction furnaces. For superalloys containing aluminum and titanium, vacuum smelting is essential to control element burn-off and minimize gas inclusions. To further refine the ingot's crystal structure and reduce inclusions, a dual process involving initial smelting followed by secondary remelting is employed. Key smelting techniques include electric arc furnace, vacuum induction furnace, and non-vacuum induction furnace, while remelting processes leverage vacuum consumable furnaces and electroslag furnaces.
Solid solution-strengthened alloys and low aluminum-titanium alloys (with combined aluminum and titanium content below 4.5%) are suitable for forging. Alloys containing higher aluminum and titanium levels undergo an extrusion or rolling process before hot rolling. Some products may require additional cold rolling or cold drawing to achieve the desired specifications. Large diameter alloy ingots or cakes necessitate forging by hydraulic press or fast forging hydraulic press to ensure structural integrity and performance.
Highly alloyed, hard-to-deform alloys are predominantly used in precision casting for components like turbine blades and guide blades. Recent advances in directional crystallization processes have significantly improved the structural integrity of these castings. By promoting grain growth in a single direction during alloy solidification, this process eliminates grain boundaries perpendicular to the stress axis and minimizes porosity, resulting in parallel columnar crystals. To achieve directional crystallization, maintaining a substantial axial temperature gradient and optimal axial heat dissipation between the liquidus and solid phase lines is crucial. Additionally, single crystal blade manufacturing techniques have been developed to completely eliminate grain boundaries, enhancing the performance of these critical components.
Product Parameter

Product Name	GH1016  Superalloy Tube
Material	Monel/Inconel/Hastelloy/Duplex Steel/PH Steel/Nickel Alloy
Shape	Round,Forging,Ring,Coil,Flange,Disc,Foil,Spherical,Ribbon,Square,Bar,Pipe,Sheet
Grade	Duplex: 2205(UNS S31803/S32205),2507(UNS S32750),UNS S32760(Zeron 100),2304,904L
	Others: 253Ma,254SMo,654SMo,F50(UNS S32100)F60,F61,F65,1J22,N4,N6 etc
	Alloy : Alloy 20/28/31;
	Hastelloy: Hastelloy B/ -2/B-3/C22/C-4/S/ C276/C-2000/G-35/G-30/X/N/g;
	Haynes: Haynes 230/556/188;
	Inconel Series:Inconel 600/601/602CA/617/625/713/718/738/X-750,Carpenter 20;
	Incoloy: Incoloy 800/800H/800HT/825/925/926;
	GH: GH2132,GH3030,GH3039,GH3128,GH4180,GH3044
	Monel: Monel 400/K500/R405
	Nitronic: Nitronic 40/50/60;
	Nimonic: Nimonic 75/80A/90/A263 ;
Specification	Wire: 0.01-10mmStrip: 0.05*5.0-5.0*250mm Bar: φ4-50mm;Length 2000-5000mmPipe: φ6-273mm;δ1-30mm;Length 1000-8000mmSheet: δ 0.8-36mm;Width 650-2000mm;Length 800-4500mm
Product Characteristics	1.According to the preparation process can be divided into deformation superalloys, casting superalloys and powder metallurgy superalloys.2.According to the strengthening mode, there are solid solution strengthening type, precipitation strengthening type, oxide dispersion strengthening type and fiber strengthening type, etc..
Inspection	ISO,SGS,BV and so on.
Application	High temperature components such as turbine blades, guide vanes, turbine disks, high pressure compressor disks,machine manufacturingand combustion chambers used in the manufacture of aviation, naval and industrial gas turbines
Packaging	1. cases packed in wooden cases2. paper packaging3. plastic packing4. foam packagingPackaging according to customer requirements or products
Delivery	7-25days or according to the product
Payment	T/T,Western Union,MoneyGram,According to customer requirements paymentsfor offline orders.

 

ApplicationSuperalloy tubes boast extensive applications across numerous fields, prominently including aerospace, energy, and petrochemical industries.
In aerospace, superalloy tubes are integral to manufacturing key components like aircraft engines, turbine blades, and combustion chambers. Their exceptional high-temperature performance and corrosion resistance ensure that engines operate efficiently and reliably under intense conditions.
In the energy sector, superalloy tubes are indispensable for producing reactor components in nuclear power plants and high-temperature parts like steam turbine blades. These tubes provide essential support for advancing the energy industry with their superior performance characteristics.
In the petrochemical industry, superalloy tubes are widely employed in catalysts, reactors, refinery towers, and other equipment due to their excellent corrosion resistance and stability at high temperatures.
Superalloy tubes are distinguished by their remarkable high-temperature mechanical properties, as well as their exceptional resistance to oxidation and corrosion.

Our Advantages

Qualitative Materials:

We utilize premium-grade raw materials to ensure our products deliver unmatched strength, durability, and longevity, setting a new standard in quality.

Advanced Technology:

Our manufacturing processes incorporate cutting-edge technologies, including advanced smelting, continuous casting, and precision rolling techniques, to ensure superior product quality and consistency.

Premium Customized Service:

At Shanghai Bolaisheng Metal Group Co., Ltd., we excel in providing tailored design and manufacturing solutions, meticulously crafted to meet the distinct requirements and specifications of each client.

Comprehensive FAQ Section

Q1: Why should you choose Shanghai Bolaisheng Metal Group Co., Ltd.?

A: With an impressive track record spanning over 16 years in the industry, combined with our state-of-the-art manufacturing facility, we deliver unparalleled service quality. Our committed and highly skilled sales team ensures a seamless experience for every customer.

Q2: What are your payment terms?

A: We require a 30% T/T deposit upfront to initiate production, with the remaining 70% payable before the goods are dispatched.

Q3: What delivery terms do you offer?

A: Our flexible trading terms include FOB, CFR, CIF, and EXW, designed to provide maximum convenience and adaptability for our esteemed clients.

Q4: What is your standard delivery time?

A: We pride ourselves on our efficient lead times, typically delivering orders within 7 to 15 days after receiving the deposit, ensuring rapid and reliable fulfillment.

Q5: Do you offer sample products?

A: Absolutely! We are pleased to provide complimentary samples, subject to availability. Please be advised that the cost of transportation is borne by the buyer.
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